THE EXCELSIOR PRESS MUSEUM PRINT SHOP AND
                  RESTORATION FACILITY 
                 
                
                
                  
                    
                        
                         
                                  Creating an 1850 
                          Newspaper Printing Office  
                            with historical accuracy 
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                            CLICK ANY PHOTO FOR CLOSE-UP VERSION 
                             
                            I received an inquiry during the summer of
                            2019 - could I supply the equipment to
                            represent an 1850's print shop for the Apple
                            TV show Emily Dickinson? 
                            Yes, indeed - and here it is... 
                          
                         This was not to
                            be a "modern", state-of-the art print shop,
                            but was a one-man shop housed in a rural
                            barn - composed of used equipment that would
                            have been used by one man who wanted to
                            print his own newspaper. Our old type cases,
                            and the Wooden Common Press and other items
                            fit the bill perfectly. The scenes were shot
                            and I had a wonderful time teaching actors
                            how to act like printers.... 
                             
                          
                           Printing Press(s) ~
                            Stone Table ~ Proof Press ~ Bindery Cart ~ Type Cabinet ~ Suggested Layout ~
                            Other Items 
                          *note all items are functional and usable
                          for printing and are period accurate - circa
                          1850 
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                          Typesetter,
                            Pressman and Inker at work printing a book.
                          
                          They could
                            just as well be printing a newspaper, but
                            the sheets drying on the line are 4-page
                            signatures that would be gathered, folded,
                            stitched and bound into a book.
                          
                          The inker is using "ink balls" which would
                          have been replaced by an ink roller by 1850. 
                          For more on Ink Balls and Ink Rollers -  American
                            Bookbinder's Museum
                         
                         
                        
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                      First of all,
                              although
                          flatbed cylinder presses were indeed being
                          made before 1850, they were very expensive, as
                          were the Iron Hand Presses also used at that
                          time. The Wooden Common Press, however, cost
                          far less and was still being used. In fact, Adam
                            Ramage was making new Wooden
                            Presses in Philadelphia as late as 1840-50.
                          And, since repairs were typically done by a
                          locally available "joyner" ("joiner"/skilled
                          wood worker), rather than an expensive
                          "factory-trained machinist", maintaining a
                          Wooden Common Press was easy and inexpensive,
                          adding to their continued use in the face of
                          progress. 
                        
                         Below are photos of the
                        equipment we are prepared to supply.  
                         
                        
                          
                            
                              
                                
  The Wooden
                                  Common Press 
                                   
                                Wooden Common Press: 
                                  30x60x80" * 
                                Press Platform:
                                        39x75x4" 
                                  Estimated
                                  weight:     500
                                  pounds 
                                 
                                *
                                    84" when mounted on its
                                    platform as shown 
                                 
                                This press was built
                                  at The Excelsior Press Museum
                                Restoration Facility in Frenchtown, NJ
                                in 2014.  It is a faithful
                                representation of the ubiquitous Wooden
                                Common Press - a standard design used
                                mostly unchanged for over 200 years.
                                This press is listed on the International
                                  Registry of Common Presses and was
                                on display at the Smithsonian-Affiliate
                                National Museum of Industrial History in
                                2018.  
                                 
                                Our press was made from plans produced
                                by Harrison & Sisson with The
                                Smithsonian Institute during restoration
                                of a representative Wooden Common Press
                                in the Smithsonian collection in 1970.
                                It is also nearly 100% identical to the
                                presses built by Adam Ramage until his
                                death about 1840, so it would be
                                accurate to represent this press as "an
                                older, used press built by Adam Ramage
                                during the 1830's"... 
                                 
                                Since the newspaper to be represented
                                began publishing in 1846, and consisted
                                of only four pages per weekly edition,
                                it is entirely likely that the press the
                                publisher would have chosen would be the
                                inexpensive, available old standby - the
                                Wooden Common Press and that the print
                                shop described here would be equal to
                                the task. 
                                 
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                              Except for the steel screw, this
                                press is all wood, fitted using mortise
                                & tenon and wooden pegs. For
                                convenience when moving, it is mounted
                                on a platform with 6 wheels for easy
                                moving and includes especially-made
                                "mini-chocks" to lock the wheels in
                                place and prevent inadvertent movement
                                of the press once it is in position. 
                                 
                                Since it is made of west-coast fir
                                instead of oak and elm or mahogany, and
                                lacks the 200# stone bed, it is
                                relatively light - perhaps 500-600
                                pounds by estimate. It moves quite
                                easily on its platform. The same press
                                made of hard woods and containing a 200
                                pound stone bed, would weigh closer to
                                800-1000 pounds. 
                                
                                
  
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                                Iron Hand Press 
                                Optional Press - 
                                 
                                This press was made by Schneidewand
                                & Lee at the turn of the century. It
                                represents the more common and familiar
                                19th-century Iron Hand Press which
                                became available by 1830. However, the
                                Iron Hand Press cost about three times
                                as much as a Wooden Common Press, so the
                                idea that our printer started off with a
                                less expensive, used press makes perfect
                                sense.  
                                 
                                This press weighs about 2,000 pounds,
                                requires about the same floor space as
                                the Wooden Common Press and is available
                                (at extra cost) as an alternative to the
                                wooden model. 
                                 
                                For more on Iron Presses and the
                                transition from Wooden Presses, see the
                                  American Bookbinder's Museum page
                                on the subject 
                                 
                                 
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  Stone Table  
                                 
                                Stone
                                  Table  27x63" - 100
                                  pounds 
                                Stone Top   
                                  24x36" - 150 pounds* 
                                MDF
Faux
                                  "Stone"  24x36" - 30 pounds
                                  *(alternate)  
                                Furniture
                                  Cabinet 9x12x28h"
                                  (approx.) 25 pounds 
                                  
                                This table is known as "The Stone"
                                due to the heavy 2"x24"x36" smooth
                                granite slab on top of it.   The
                                Stone is also referred to as the "Makeup
                                Table" since it is used to make up type
                                forms for printing and includes a small
                                wooden "furniture cabinet" filled with
                                precisely cut wooden spacing material
                                used by the type setter to space out the
                                type form as he locks it into the chase
                                (steel frame)  
                                   
                                 The Stone can
                                also be used as an Ink Table,
                                since once the form is made up and in
                                the press, it is no longer needed until
                                the printing job is done. Meanwhile, it
                                serves as an excellent smooth surface
                                for mixing ink and maintaining a supply
                                for inking the form.  
                                 
                                And, due to the weight
                                of the actual stone, we are also
                                preparing a "prop" stone made of
                                laminated MDF, painted to look like
                                granite. This may be more appropriate
                                for this application. It will look the
                                same - but will be much
                                    easier to handle
                                safely.
                                Click
                                  on either photo to compare the stones 
                                     
                                  
                                
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                              The Proof Press 
                                   
                                  C&P Proof Press    
                                      24x35" 300
                                  lbs (est.) 
                                    
                                The Galley Proof Press would
                                be used to print a proof-reader's sample
                                of the type that has been set. It can be
                                used to print short run jobs as well,
                                but is not as well suited to that task
                                as it is to print galley proofs of type.
                                 
                                   
                                 The Hoe Company began making
                                presses like this one in 1840. 
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  Bindery Cart 
                                 
                                  Bindery Cart    
                                      21x27" 50
                                  pounds (est) 
                                 
                                 The Bindery
                                  Cart would be used to move
                                paper around the shop. The shelves are
                                sloped slightly to the rear to prevent
                                tall stacks of paper from falling over
                                while the cart is being moved from the
                                press room to the bindery.   
                                 
                                It can also be used to bring blank
                                sheets to the press for printing. We
                                made a proper, historically accurate new
                                shelf for this old cart. 
                                 
                                
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                              Type Case
                                  Stand (aka Type Cabinet) 
                                   
                                Type
                                    Cabinet   
                                         28x36" - 25
                                    pounds 
                                   15 type cases - stacked
                                    25x32x20" high - 150 pounds  
                                    
                                  The Type Cabinet holds ten -
                                fifteen drawers of hand-set foundry type
                                - letters - lots and lots of letters.
                                The Typesetter picks letters out of the
                                cases and assembles them into rows and
                                columns of type for printing. 
                                 
                                When filled with cases, two are left on
                                the top - an "Upper" Case - containing
                                capital letters and a "Lower" case
                                containing lower-case letters.  
                                 
                                 
                                 
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                                 Suggested
                                  Layout for Historically Accurate
                                  Representation of a small printing
                                  office circa 1859 
                                 
                                In this layout, the TYPESETTER
                                would move only left and right -
                                from the type cabinet to the proof
                                press, then on to the stone to lock up
                                the form, then back to his type cases
                                without interfering with the printers.  
                                 
                                The 
                                  INKER would stand where he is
                                and move to the left to get ink, then
                                apply it to the form from where he is.
                                The PRESSMAN
                                would stand where he is, crank the bed
                                in and out and pull the lever, then
                                crank the bed out and open the frisket -
                                all without moving much at all. The FEEDER would
                                take blank sheets from the Bindery Cart
                                (or a table), and insert them into the
                                tympan. The pressman would close the
                                frisket, crank the bed under the platen
                                and continue... One printer could do
                                50-100 pieces per hour. With three
                                printers, output could be more than
                                doubled.  
                                 
                                  
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                              Complete List
                                  of  Items: 
                                
                                  
                                    - 1 Full Scale, Wooden
                                        Common Press (similar to one
                                        that would have been made by
                                        Adam Ramage in 1840) - with
                                        chase
 
                                    - 1 Stone Makeup Table
                                        with with 24x36x2"
                                          granite stone surface
 
                                    - 1 Furniture Cabinet (shelves)
                                      with wood spacing material
 
                                       
                                    - 1 Galley
                                        Proof Press on Stand ("made by" Hoe
                                              circa 1840)
 
                                    
                                    - 1 Bindery Cart
 
                                    - 1 Type Cabinet
 
                                    - 2 type cases
                                            with type
 
                                    - 10
                                        type cases - empty
 
                                    - 1 Old-style
                                        Composing Stick
 
                                       
                                    - miscellaneous
                                        "stack" of wood-mounted metal
                                        engravings 
 
                                       
                                    - 1 large ink brayer
                                        (ink roller)
 
                                    - 1 container of black
                                        ink (Van Son Rubber Base 10850 -
                                        old style can; no label)
 
                                    - 1 ink knife
 
                                    - 5 sheets press
                                        tympan paper
 
                                       
                                    - 5 sheets soft
                                        packing
 
                                    - 50 sheets 17x22 bond
 
                                    - 50 sheets 11x17 70#
                                        offset
 
                                    - 2 printers' shop
                                        aprons
 
                                    - selection of wooden
                                        quoins & wooden shooting
                                        stick
 
                                    - 1 wood mallet
 
                                    - 1 leveling planing
                                        block 
 
                                    - Hemp Cord for paper
                                        drying line.
 
                                    - ...tbd...
 
                                       
                                  
                                 
                                  
                                   
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                      last updated September 6, 2019 
                     
              
                
              
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